Sanctifier
Zorce Moderator
Joined: 07 Apr 2005
Posts: 1794
Location: Good question!
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 Posted: Tue Jul 21, 2009 4:48 am Post subject: 4wd Lancer 1800 GSR Specifications & Tuning Guide |
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We haven't seen much info on the CC & CD GSRs for quite a while, so here goes...
BTW specs for the CM5A are very similar.
| Quote: | TECHNICAL SPECIFICATIONS:
TURBO SYSTEM
Model No .................................. TD04L-13G-5
Waste gate opening pressure ....... 78 kPa
FLUID CAPACITIES (litres)
Engine oil pan (with filter) .............. 4.0
.................... (without filter) ........ 3.8
Manual transaxle .......................... 1.8
Engine coolant ............................. 5.0
Reserve tank ............................... 0.7
Fuel tank .................................... 50
Power steering ..............................0.9
LUBRICANT SPECIFICATIONS
Engine Requirements of the A.P.I. classification "For 18:service SE (or higher)" having a low phosphorous formulation suitable for use in vehicles fitted with catalytic converters and with the correct S.A.E. viscosity grade number for the expected temperature range.
Manual Transaxle Gear Oil; API classification GL-4 (preferred) or higher viscosity No. SAE 75/85W, 80W
Power steering Dexron II Automatic transmission fluid
Brakes Heavy Duty Brake Fluid, or a fluid conforming to DOT 4 specification
Engine coolant Mitsubishi Long Life Coolant at the specified concentration by mixing with demineralised
or rainwater only.
Wheel bearings Lithium Base "Multi-purpose" E.P No.2 grease
DIMENSIONS (mm)
Overall length ........................... 4275
Overall width mm ....................... 1690
Overall height mm ...................... 1385
Wheelbase mm .......................... 2500
Track - Front ............................ 1450
.............. - Rear .............................. 1460
Ground clearance mm (unladen) ...... 150
Turning circle - kerb to kerb ............ 10.2m
Seating capacity ............................ 5
TORQUE SPECIFICATIONS(Nm)
Cylinder head bolts - hot engine ......... 80-85
................................ - cold engine..... #t 20 + ¼ + ¼#
Camshaft sprocket bolts .................... 90
Camshaft bearing caps - M6 ............... 11
..................................... - M8 ............... 24
Main bearing cap bolts ..................... *25 + ¼
Crankshaft pulley to sprocket .............. 12-15
Connecting rod cap nuts ................... *20 + ¼
Crankshaft sprocket bolt ................... 185
Flywheel/drive plate crankshaft bolts ... 100
#t = Tightening angle method after initial tension to 75 Nm then completely loosened.
* = Tightening angle method
GENERAL ENGINE DATA
Engine ............................ 1.8litre
Model ............................ 4G93
Type ............................. 16v Double Overhead Cam
Bore mm ......................... 81
Stroke mm ...................... 89
Displacement cc ........... 1834
Power Rating DIN 70020 ... 141 kW (192 ps / 189 bhp) @ 6000 RPM
Torque Rating DIN 70020 .. 249 Nm (184 lb.ft) @ 3000 RPM
Compression Ration .......... 8.5:1
Compression Pressure .... 935 kPa
Firing Order ................ 1-3-4-2
Valve clearance (hot)
.............. - Inlet mm .......... Auto
........ - Exhaust mm ...... Auto
Valve Timing - Intake Valve Opens BTDC ..... 19deg
Intake Valve Shut ATDC ........................... 53deg
Duration ............................................... 253deg
Spark Plug Type: NKG BK6E ... Bosch F7DC ... Nippondenso K20P-U
Spark Plug Gap mm .................................. 0.7-0.8 mm
ECI Engine timing (with terminal grounded) ... 5deg BTDC +- 2deg
Idle speed rpm ....................................... 750+/-100 rpm
Specifications so marked were correct at time of publication. If these specifications differ from those on the Vehicle Emission Control Label (in the engine bay) use the specification on the label.
NOTE On vehicles fitted with a catalytic converter a blackened exhaust pipe is a normal condition.
COOLING SYSTEM
Thermostat opens ................... 77 deg C
Radiator cap release pressure ... 75 to 105 kPa
TRANSAXLE
Type ..................... Manual
Model .................... W5M33
Gear ratios .............. 5 Speed
1st ............................ 2.916
2nd ............................ 1.684
3rd ............................ 1.115
4th ............................ 0.833
5th ............................ 0.666
Reverse ...................... 3.166
Primary reduction .......... 1.680
Transfer gear ............... 1.090
Final drive gear - front ... 2.936
.................... - rear .... 4.525
BRAKES (mm)
Front .............................. Ventilated Disc
Diameter ...................................... 204.0
Thickness - Std mm ......................... 24.0
............. - Min mm ......................... 22.4
Lining pad thickness .......................... 2.0
Disc run out ..................................... 0.8
Rear ....................................... Solid Disc
Diameter ...................................... 224.0
Thickness ...................................... 10.0
Lining pad thickness .......................... 2.0
Disc run out ..................................... 0.8
Wheel speed sensor clearance - front ... Fixed
........................................ - rear .... 0.3 - 0.9
Master cylinder - Tandem, dual proportioning valve with 'x' split system
Bore diameter ................................... 22.2
Booster Master Vac Diameter ................ 180/205
Brake pedal height .............................. 162 - 165
Brake pedal freeplay ............................ 3 - 8
Park brake lever stroke ......................... 5 - 7 notches @ 200N
WHEEL ALIGNMENT
Front suspension ............................................ McPherson strut, coil spring
Camber (non~adjustable) ................................. 0 deg +- 30'
Caster .......................................................... 2 deg 20' +- 30'
Toe-in (measured at centre of tyre tread) ........... 0 +- 3mm
Toe-in Angle .................................................. 0 deg +-0 deg 9'
Toe-out angle on turns when outer wheel at 20' ... 21 deg 12'
King-pin inclination .......................................... 12 deg 49'
Rear suspension ............................................. Trailing arm multi-link
Camber ......................................................... 0 deg 40' +- 30'
Toe-in (at rim) ............................................... 0.5 +- 2.5 mm
STEERING GEAR
Type ............................................................. Rack and pinion
Steering wheel free play ................................... 10-30 mm
CLUTCH
Type ...................................... Single diaphragm with single dry disc
Diameter .................................. 215 x 140 mm
Pedal free play ............................. 6 - 13 mm
Pedal height ............................. 162 - 165 mm
Release bearing ......................... Self centering type
WHEELS & TYRES
Wheels ........................................ 14" x 5.5" JJ
Tyre ........................................... 195/60R14 85V
Pressure - Front ............................ 210kPa
Pressure - Rear ............................. 200-210 kPa
Rim runout max lateral\radial ............ 1.0 mm
ELECTRICAL
Battery ............................ 272 CCA 49 minutes
Alternator .......................... 12v with integrated voltage regulator
Output .............................. 65 A
FUEL SYSTEM
Type .................................. Multipoint electronically controlled
Fuel pump ........................... Electric in tank
Pressure ............................. 335 kPa
Fuel type ............................ Unleaded petrol only |
That should be enough for now... 
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Walk softly... and carry a BIG stick!  |
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