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The Truth: ~ About Rollcages & Racing Harnesses.
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Sanctifier
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PostPosted: Fri May 19, 2006 8:07 am    Post subject: The Truth: ~ About Rollcages & Racing Harnesses. Reply with quote

Rollcages and multi-point Racing Harnesses... Are they really safe on the street?
A wrong answer here can KILL you and your passengers.

Here's... The Truth - Common Street Tuning Myths - SCC Jun '06
It's only "street-safe" if well designed by professionals and HEAVILY padded with
the correct type and density of material.



So... am I going to install one in my car? Short answer is: YES!... and NO!
... YES!... but only in the Evo 6; which will be used as a "weekend-warrior" and for Solodex.
...It crosses 60 and 100 mph too quickly for my liking sometimes, and tops 150 mph.
That one needs a cage for my peace of mind.
Cool


NB: It's a foreign "in-dash" unit, not a local "wrap-around." No front bends so it's slightly stronger.
... NB: It will be HEAVILY padded with TWO different densities of material...
... 1) very high density material ("medium" rubber sheeting etc.) first...
... 2) then softer "foreign" padding... as a second layer
... The "bolt-in" "X" brace etc. will only be used during competition
... I may add roof bars through rear parcel shelf for competition (non passenger) use.


... NO!... not in the 4wd 1800 GSR! At least not a full cage.
... Yup it's for Solodex use too... but...
... Performance level is not the same. It's a "daily driver" with more "passenger" seat-time.
... NB: I may add low door bars and floor bars for traffic protection and a removable
"harness bar" for 'dex, but nothing above waist height (shoulder height for harness)
... and HEAVILY padded too.

My $0.02c Wink

Comments and suggestions welcome! Very Happy
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Last edited by Sanctifier on Sat Jan 24, 2009 4:13 am; edited 4 times in total
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wagonrunner
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PostPosted: Fri May 19, 2006 3:47 pm    Post subject: Reply with quote

wanna expand on the low bars. it is something i was thinking about for the wagon att one point in time
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MG Man
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PostPosted: Fri May 19, 2006 10:17 pm    Post subject: Reply with quote

keep in mind multipoint harnesses WITHOUT a roll cag ecan kill you
its illegal in the UK to run a multipoint harness without a roll cage
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Sanctifier
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PostPosted: Sat May 20, 2006 10:28 am    Post subject: Reply with quote

wagonrunner wrote:
wanna expand on the low bars. it is something i was thinking about for the wagon
att one point in time

Haven't worked out any specific details yet. Just an idea so far.
I have a couple pix somewhere for add-on components that could be used.
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Last edited by Sanctifier on Sat May 20, 2006 11:49 am; edited 1 time in total
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Sanctifier
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PostPosted: Sat May 20, 2006 11:04 am    Post subject: Reply with quote

MG Man wrote:
keep in mind multipoint harnesses WITHOUT a roll cag ecan kill you

Yup... unless you use a seperate harness bar.. or a belt adapter to link to rear-seat restraints.

See here... http://www.andoauto.com/racing.htm
and here... http://www.andoauto.com/4point.htm
The first is preferable. Less belt-angle.. but two links required IMHO.

This is "so... so" but belt-angle could be better to avoid spine compression IMHO.

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Sanctifier
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PostPosted: Sat May 20, 2006 11:49 am    Post subject: Reply with quote

Another thing to think about ... Expanded Urethane Foam!...
Yup just like a "works" rally car! It's not as good as "stitch welding" a shell
... but it's much less work and a damn sight cheaper too. I'm definately going there!
Increase stiffness by 30%+ and improve safety at the same time without a full cage.
(Increased "chassis rail" and "A", "B" and "C" pillar stiffness.)
Improved safety and handling... for "street cars" too. Cool

BTW with no more "voids" (air spaces) in chassis box-sections you get the added
benefit of improved "rust protection" and quieter operation too. Wink

BTW newer OEM Lancers (Cedias) are built that way.
See: "Quieter"... http://www.autofieldguide.com/columns/0701oncar.html
I'm going to add even more to all my older model Lancers... rwd and 4wd.

Yuh know they say that Mitsubishi RULEZ! Laughing
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MG Man
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PostPosted: Sat May 20, 2006 12:25 pm    Post subject: Reply with quote

actually the concern is that if u have no roll cage and u strapped in, and then have the
misfortune to roll your car, if the hood comes down, u are locked into place and
ur neck could pop etc.......
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Sanctifier
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PostPosted: Sat May 20, 2006 12:32 pm    Post subject: Reply with quote

Yup quite true... but I always think of what could happen if I did nothing at all and relied on
OEM chassis and upholstery to protect my head in the event of a "rollover" or crash...
Especially if the "A" or "B" pillars collapse and/or tear in an accident. Crying or Very sad

Which is why I suggest the following for "street cars"...
... Better seats!
... Expanded Urethane Foam in all "box" sections and pillars.
... Low "door bars" and integrated "floor braces" to reduce side impact risk. (See below)
... Better seat belts with belt-adapters and/or harness bars... for "spirited" driving. Twisted Evil
... Pray!

Let's face it. A seat belt is supposed to keep you in place...
not allow you to flop around conveniently in the event of a rollover.
It's a "no win" situation with no perfect answers... so I think I'll try some logical precautions
to minimise the risks. I can't do any more than that...

My $0.02c
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Sanctifier
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PostPosted: Sat May 20, 2006 12:44 pm    Post subject: Reply with quote

BTW here's some more info on DIY Urethane Foam use...
http://www.stormowners.com/GSOPDatacenter/index.cfm/fa/view/id/110
Seems I was wrong. Foamseal can increase chassis stiffness up to 300% Exclamation ...
Though it may not be advisable to go that high for street use.

While structural foam, in "2 lb/cub ft" density can stiffen chassis members up to 40 percent;
maybe a combination of densities can be used for even better results.
Use "2 lb/cub ft" density in chassis rails to allow a greater level of "give" in side impacts
(to reduce the force actually transferred to the occupants.)
... but use even higher densities for the "skinny" "A" (windscreen) and "B" (door) pillars
that usually collapse, or even worse... "tear" so easily in an accident.

Reduced roof and side pillar collapse... plus better seats and belts... plus OEM "air bags" to
absorb forces generated during accidents, should be a much better life-saving
combination than 3-point seat-belts, air-bags and plastic trim alone.
Idea There's your roll-cage Idea ... with no dangerous intrusive bars at all;
(and no padding needed) reducing the need for door and floor bars
... with the added benefit of being lighter than a cage for Idea improved acceleration Idea ...
(Cheaper and less work.) Have your cake... and eat it too!
A local "weld-in" full cage is $14-16,000 installed. Shocked
Humm... maybe I should have an "Evo 6 roll cage" sale now! Laughing

Comments???
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Last edited by Sanctifier on Fri Sep 26, 2014 4:43 pm; edited 3 times in total
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Sanctifier
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PostPosted: Sun Jan 11, 2009 7:35 pm    Post subject: Reply with quote

UPDATE: Here's a video clip on using expanding polyurethane foam to stiffen the chassis...

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VK-Sportsman
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PostPosted: Sun Jan 11, 2009 7:59 pm    Post subject: Re: The Truth: ~ About Rollcages & Racing Harnesses. Reply with quote

Sanctifier wrote:
...It crosses 60 and 100 mph too quickly for my liking sometimes, and tops 150 mph.
That one needs a cage for my peace of mind.
Cool


Evo's are MONSTERS! .....I would never ever own one because of that. Bow Down


Btw, excellent info Sanctifier. Wink
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Sanctifier
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PostPosted: Sun Jan 11, 2009 8:38 pm    Post subject: Re: The Truth: ~ About Rollcages & Racing Harnesses. Reply with quote

Suzuki Sportsman wrote:
Evo's are MONSTERS! .....I would never ever own one because of that. Bow Down
Laughing
Seriously my friend. The E6 will only be used as a "Week-end Warrior" and for Solodex;
not as a daily driver. I'm not too interested in excessive top speed or drags.

With the EvoGREEN turbo and other mods, I'm hoping for...
Quote:
0-60 mph < 4 seconds... 0-100 mph < 9 seconds... with brakes and handling to match! Wink

If I can get that, it will be pretty close to my benchmark... the E6 eXtreme 450.
Link--> Evolution 6 eXtreme RS450... "King of the Hill!"

Then I'll use a rollcage (with excessive padding)... but "damn sure better than cocksure"... so...
ONLY with a full four-point harness... the OEM air-bag...
AND a driver's seat similar to this to protect my head when driving without a helmet. Wink

................................

My $0.02�
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PostPosted: Sun Jan 11, 2009 10:00 pm    Post subject: Reply with quote

Hitting your head on a roll cage hoop in an accident is like being struck with a baseball bat.
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Sanctifier
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PostPosted: Mon Jan 12, 2009 4:19 am    Post subject: Reply with quote

^ ^ ^ Yup you're right Dawg. I'm against using it in a stock daily driver too. See above.
Sanctifier wrote:
By stiffening the chassis for better handling, we're also reducing the effectiveness of
the OEM "crumple zones." Forces generated in an accident tend to follow the "line of least
resistance." They'll be transmitted to other areas of the passenger compartment/floor-pan.
That might increase the risk to the driver and pasengers too, not so?

Also wouldn't hitting your head on the thin plastic trim of the "B-pillar" and the door do just
as much (if not more) damage? Looks like your head will hit the belt buckle first too. (below)


Maybe I'll be better off using a HANS-type seat (previous post)... PLUS 4-point harness...
PLUS two-stage padding for the cage, than with nothing at all in a stiffened chassis.

That's why I suggested using a full harness plus a seat that helps to protect my head too.
Comments please Dawg.

My $0.02�
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Last edited by Sanctifier on Sat Jan 24, 2009 4:23 am; edited 2 times in total
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Rory Phoulorie
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PostPosted: Mon Jan 12, 2009 6:03 am    Post subject: Reply with quote

Sanctifier wrote:
UPDATE: Here's a video clip on using expanding polyurethane foam to stiffen the chassis...


Is it that you just drill some holes in the panels and then inject the foam?

How do you know when the section has been filled with foam? I was expecting to see
some starting to flow out from some of the other holes indicating that it was full?

Quote:
While structural foam, in "2 lb/cub ft" density can stiffen chassis members up to 40 percent;
maybe a combination of densities can be used for even better results.
Use "2 lb/cub ft" density in chassis rails to allow a greater level of "give" in side impacts
(to reduce the force actually transferred to the occupants.)
... but use even higher densities for the "skinny" "A" (windscreen) and "B" (door) pillars
that usually collapse, or even worse... "tear" so easily in an accident.


Could this foam be procured locally?
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